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Understanding Your RV Propane System: Stay Warm & Safe!

Understanding Your RV Propane System: Stay Warm & Safe!

Liquid propane (LP gas) is a versatile fuel that powers many of the things that keep you comfortable when you’re RVing. RV propane systems fuel stoves and ovens, water heaters, furnaces, refrigerators (if you have an absorption refrigerator), small propane heaters, and even portable propane fire pits and grills.

Having appliances that run on propane is an incredible gift, especially if you enjoy boondocking (camping off the grid) rather than being tied to crowded campgrounds and RV parks. When you use propane to fuel appliances, you can enjoy camping virtually anywhere, untethered, with all the comforts of home.

But propane needs to be managed responsibly. Not only are propane DOT and ASME tanks under high pressure, but a propane leak anywhere in the system can lead to dangerous carbon monoxide exposure, a fire, or an explosion.

That’s why it’s important to understand how your propane system works – the topic of today’s post. Propane is used safely by thousands upon thousands of RVers every day. Let’s cover some important information to help keep you safe in your RV, too.

How Does an RV Propane System Work?

Let’s answer that question “CliffsNotes” style in a single sentence, and then we’ll break it down to better understand each point in the system.

The way an RV propane system functions, in general, is that propane flows from your RV’s propane tank through a propane regulator, through the propane lines, then to each RV appliance you want to use.

The RV Propane Tank

If you have a motorhome, chances are that you have a built-in ASME propane tank.

ASME tanks are made of heavy steel and are designed for more permanent applications. They may be permanently installed on an RV or outside a home or business.

Peter with the built-in ASME propane tank on our motorhome

The design and standards of ASME tanks are governed by the American Society of Mechanical Engineers.

Otherwise, you have a DOT propane tank cylinder or two. These are typically found on smaller campers, travel trailers, truck campers, and 5th wheels. They’re the type of portable tank that you commonly see connected to a home BBQ grill.

A 20lb (5-gallon) DOT propane cylinder

DOT propane tanks are designed and governed by the standards of the Department of Transportation.

Note that some travelers carry very small 16 oz portable propane tanks to fuel only a small camp stove or portable heater.

No matter what type of propane tank you have, that tank is the first part of your RV propane system.

For lots of specific information related to propane tanks, we encourage you to visit our general post on RV propane tanks as well as our posts that answer the following important questions you may have about RV propane tanks:

We’ve also got a great post and video showing you, step by step, how to make a BBQ grill connection – that is, how to connect a portable BBQ grill (or even to a propane fire pit) to your RV’s onboard propane tank.

And if you want to connect your RV to a large external ASME propane tank where you’ll be stationary for a while, we’ve got you covered with our extensive post on how to set up an RV external propane connection.

The next item in your RV propane system is your propane regulator.

What’s an RV Propane Regulator?

An RV propane regulator is a crucial part of your RV’s propane system. Here’s why:

The LP gas in your propane tank is under very high pressure – typically anywhere from 100 psi to 250 psi. As the name implies, a propane regulator controls, or “regulates”) the propane being released from the tank. Without it, you’d be dealing with a huge, uncontrolled flame, putting you and everyone around you in a very dangerous situation.

So, the propane regulator is actually a critical piece of your RV propane system. It allows the propane to be released in a controlled, consistent manner, at a carefully regulated pressure, as it flows to all of your RV’s onboard appliances.

Can you use your RV’s propane appliances without a propane regulator on the tank? Simple answer: NO!

Many RVs employ a two-stage propane regulator as opposed to a single-stage regulator.

With a two-stage regulator, the first stage lowers the pressure to 10-15 psi, and the second stage brings that down to around an 11-inch water column (another measure of pressure) which is approximately 0.4 psi. This low pressure is just right for your RV’s appliances.

If your RV has a single RV propane tank, it may be equipped with something like this two-stage propane regulator:

Sale
WADEO 6FT Propane Regulator Hose with 90 Degree Elbow Adapter for Blackstone 17" and 22" Table Grill and Most LP Gas Grill with 3/8'' Connect Fitting
  • 🌟【Two ways to Use】If your grill is Blackstone 17 "and 22" table grill, you need to connect the low-pressure propane regulator hose with the...
  • 🌟 【Application】Suitable for Blackstone 17'' and 22'' tabletop griddle, when you take off the propane elbow adapter, you can connect this low...

Many travel trailers have two DOT propane tanks. If your rig has two tanks, it likely has a two-stage changeover regulator that attaches to both tanks.

You’ll turn on both propane tanks and switch the regulator lever to one of the tanks. When the first tank is empty, you’ll switch the lever over to the second tank unless your propane regulator has an automatic changeover feature that will switch to the second tank for you automatically.

Here’s an example of a two-stage propane regulator with an automatic changeover feature:

Sale
Flame King (KT12ACR6a) 2-Stage Auto Changeover LP Propane Gas Regulator With Two 12 Inch Pigtails For RVs, Vans, Trailers
  • Allows removal of empty cylinder for refill without interrupting propane supply
  • For RVs with dual propane tanks; Automatically switches from primary to reserve tank when primary is empty

For more detailed information about propane regulators, see our post on RV propane regulators.

Now on to the final stage of your RV’s propane system…

Propane Lines and Manifold

Next, your RV propane system has propane lines that distribute the LP gas to your appliances.

Generally, you’ll have a main line that feeds into a manifold. A separate line runs to each appliance from the manifold which acts as a sort of distribution line.

An RV manifold might look something like this, for example:

An example of a main gas line feeding into a manifold from which separate lines feed separate appliances

An example of a main LP gas line feeding into a manifold from which separate lines feed separate appliances.

As you can see from this example, a manifold is simply a way to control the distribution of LP gas to each of your RV propane appliances. These might include:

  • Furnace
  • Absorption refrigerator
  • Stove/Cooktop
  • Oven
  • Water heater

With the exception of the cooktop and oven, these appliances are vented to the outside.

Let’s recap briefly before we get to the final part of your RV propane system.

  1. Liquid propane (LP) is stored in a tank under very high pressure.
  2. The propane regulator reduces the pressure significantly, to the correct level for RV appliances.
  3. Propane is delivered to various RV appliances by way of a manifold, and most propane-fueled appliances are vented to the outdoors.

Not sure of the amount of propane left in your tank? Here’s our video demonstrating a neat trick that you’ll love!

Now to the final, and possibly the most important, piece of your RV propane system… the propane detector.

Propane Detector

Every RV that uses propane needs to have an LP detector mounted close to the floor level.

As we noted in our post entitled “What Is an RV Propane Detector?“, this is one of the most important items in your RV.

It often sits unnoticed, but it’s doing a very important job behind the scenes by detecting any propane leak that might occur in your RV. If a leak should be detected, it will alert you with a loud alarm.

An RV propane detector is usually hard-wired into your RV’s 12V power supply as it’s required safety equipment for any vehicle that carries propane on board. 

The reason for the detector’s placement near the floor level is that propane gas is heavier than air which means that it accumulates near the floor level.

If you’ve ever heard someone reporting that they “smell propane”, what they’re actually smelling is mercaptan – a scent added to propane to give it a distinctive odor, because propane itself is odorless.

You should never disable your propane detector nor should you cover it. It needs to be operating properly at all times.

Also, propane detectors generally last anywhere from 5 to 7 years, after which they need to be replaced. Many detectors will beep incessantly in a regular pattern when replacement is needed. Never ignore this warning! Replace it immediately.

This is a combination propane (LP) detector and carbon monoxide (CO) detector:

Sale
Safe-T-Alert by MTI Industries 35-742-BL Dual LP/CO Alarm - 12V, 35 Series Flush Mount, Black
  • Double-Duty Alarm Detects Both Gas Leaks And Co Gas Simultaneously
  • Reliable 12V Power Means No Missing Or Dead Batteries To Replace. Operating Temperature: minus 40° F To plus 158° F

This one is an RV propane gas detector only:

Sale
Safe T Alert 20-441-P-BL Mini Propane/LP Gas Alarm - 12V, 20 Series, Black
  • includes mounting bracket
  • power supply and current draw: 12 vdc 75ma @ 12 vdc

It’s important to remember that your RV propane detector is powered by the 12V electrical system in your RV. This means that if you disconnect your RV’s battery, or engage your RV battery disconnect switch, your propane detector will not be functioning.

Because a functioning propane detector is so important to your safety and the safety of everyone in the vicinity of your RV, we’ll conclude our primer on RV propane systems with a video that allows you to follow us, step by step, as we replace our motorhome’s propane detector:

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